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Maintenance for grinder mill

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   公司在不断更新焊接专业技术,保持行业领先优势,强化自主知识产权,扩大经营服务范围的同时,亦在进一步探索、完善对客户服务的新方式。经多年的业界积累,现已能够从事对立式中速磨,及主要部件的在线检修、离线检修、停机维修等工作,可承接MPS、ZGM、HP、RP、莱歇、宇部、伯力球思等国内多种类型、型号磨机磨辊成套装置的检修,对耐磨损耗件的在线、离线焊接修复,磨机在运行中的故障诊断与消除工作,并可对磨机的时时运行进行综合评价,协助用户解决设备在使用过程中发生的问题,减少磨机的检修停时,延长磨机的有效工作时间,节约生产成本;提高产品竞争力。同时,公司可根据客户的实际使用状态,结合系统设计要求,对磨机进行有效的改进,达到延长部件的使用寿命,降低单班能耗,提高出力,便于维护的目的。

   公司所进行的检修内容以及检修标准均秉承原厂或系统设计原则并结合客户端的实际使用情况,根据原料、煤质变化确定符合客户特点的检修进程和具体技术要求,其主要检修工作内容如下:
   1、磨机大修:含各主要工作部件、磨损件的更换、调试,磨机解体等。
(加载装置、衬板、辊套、动环喷嘴等运动部件的检修、更换、维护工作;磨辊成套装置的系统检修、调试工作)。
   2、磨机辅助保护设备的维修保养。
(稀油站的保养维修,高压油站的保养维修)。
   3、磨机主减速机的保养及更换。
   4、解决磨机在运行过程中因设计缺陷、使用不当造成的故障、隐患,提高设备使用效率。
   5、提供专业的检修队伍进行长年的磨机设备的维护和检修工作。
   6、对磨机易损件、常用件的加装改造,使其更加便于使用人员了解设备运用情况,方便检修工作进行。
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  1、Online/offline overlaying remanufacturing service
1、Overlaying remanufacturing service for the rollers/segments of the cement mill.
2、overlaying remanufacturing for the coal grinding roller/segment
3、overlaying remanufacturing for the rollers of roller press
4、overlaying remanufacturing for the steel and iron slag rollers and segments.
5、overlaying remanufacturing for the wear plate

2、Overlaying the mill roller/segment
1、composite overlaying remanufacturing for LM grinding roller/segment
2、composite overlaying remanufacturing for MPS grinding roller/segment
3、composite overlaying remanufacturing for ATOX grinding roller/segment
4、Overlaying remanufacturing for Polysius compound roller/segment
5、Overlaying remanufacturing for UBE compound roller/segment
6、Overlaying remanufacturing for MPS、MLS compound roller/segment
7、Overlaying remanufacturing for HP、RP compound roller/segment
8、Overlaying remanufacturing for HRM compound roller/segment
9、Overlaying compound remanufacturing for TRM roller/segment
10、Overlaying compound remanufacturing for ZGM roller/segment
11、Overlaying compound remanufacturing for CITIC roller/segment

3、Self-protective wear -resistant flux cored wire
1、ARCFCW1001 self-protective wear resistant flux cored wire
2、ARCFCW1006 self-protective wear -resistant flux cored wire
3、ARCFCW1016 self-protective wear -resistant flux cored wire
4、ARCFCW9018self-protective wear -resistant flux cored wire
5、ARCFCW9061self-protective wear -resistant flux cored wire
6、ARCFCW9993 self-protective wear -resistant flux cored wire
7、ARCFCW9996 self-protective wear -resistant flux cored wire
8、ARCFCW9998self-protective wear -resistant flux cored wire
9、ARCFCW9991 self-protective wear -resistant flux cored wire

4、Arc Spraying
1、Arc Spraying Technology

5、Automatic over-laying welding equipment
1、off-line automatic open-arc overlaying equipment for mill roller/segment
2、on-line automatic open-arc overlaying equipment for mill roller/segment
3、 automatic repairing system for roller press
4、Open-arc automatic welding machine for Inner pipe
5、strip surfacing machine
6、Automatic open-arc overlaying welding machine for wear plate
7、Automatic overlaing robot for the inner bend pipe
8、Automatic Overlaying welding machine for the inner side of small-diameter straight pipe.
9、water cooling hot wire TIG overlaying equipment

6、Specialized automatic welding machine
1、Automatic welding machine for the u-shape ones
2、Round bead operation machine
3、Antomatic welding machine for flange/steel ring channel/intersection line
4、Arc deposited formed machine
5、Antomatic welding machine for the ball-shape /horizontal /vertical workpiece
6、Automatic cutting machine for saddle-shape workpiece
7、Automatic submerged welding machine for saddle-shape workpiece
8、Automatic gas protective welding machines for saddle-shape workpiece

7、Automatic welding equipment
1、Automatic submerged welding machine for narrow-gap workpiece
2、Automatic Submerged arc welding machine(handling frame style or carriage wheel style)
3、Automatic gas-protective welding machine(operation frame style and carriage wheel style)
4、All position automatic welding machine for the pipe
5、Automatic welding machine for the steel cylinder
6、Automatic welding machine for the metal strip

8、welding equipment for railway construction
1、Arc deposited robot for the train hook tongue
2、induction-heated furnace for the rivet.
3、Automatic welding production line for box girder

9、Welding Auxiliary Machines
1、Welding manipulator
2、Welding positioner
3、Welding turning roller
4、fixture
5、 Oscillator/sensor
6、Dust discharger/interconnecting cables/water-cooled torch
7、Hydraulic double bracing positioner

10、Frequency Converse Rectifier
1、Frequency converse rectifier(automatic welding power source/carbon arc air gouging power
2、Hand arc frequency converse rectifier
3、Frequency converse rectifier type argon tungsten-hand arc welding machine
4、Frequency converse rectifier type Self-protective/gas protective welding machine
5、Frequency converse rectifier type heat sensor power source

 
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